You should add water to the forklift battery after its charge. Typically, batteries need watering 1x / weekly.
When should you put water in a forklift battery?
Water the battery after charging.
Unless the metal plates of the individual cells are exposed, watering before charging can cause overflows and electrolyte imbalance. If the plates are exposed, top the battery enough to cover them, recharge, and then complete regular watering after charging.
How full do you fill a forklift battery with water?
How Do You Put Water in a Forklift Battery? There are different methods for this, but no matter which is used, it’s vital that each cell in each battery is only watered until the top of the lead-acid plates is reached. These plates are visible in each cell and usually 2.5 inches below the cell cap.
How do you charge a battery on a forklift?
How to Charge a Forklift Battery
- The charger cables must be in good working condition. …
- Maintain a watering log. …
- Limit battery charging. …
- Allow ample charging time. …
- Equalize charge. …
- Add water to the battery after it has been charged, preferably after is has cooled down.
How do I know if my forklift battery is bad?
Here are few more signs your forklift battery is going bad:
- Corrosion on the battery case.
- Spilled acid on the exterior.
- A rotten egg smell.
- Corroded or damaged terminals.
- Dim or flickering displays.
- Poor response time.
Can you leave a forklift charging overnight?
Usually yes, most electric forklifts can be put on charge whenever not in use regardless of battery charge level – e.g. in most warehouses, the electric forklifts may be put on charge on lunch breaks and overnight at the end of the shift.
How often fill battery with water?
Some may have forklifts operating 24/7, while others may only operate an electric forklift once a week. Ideally, you want to water your battery once a day or once a use. The best time to water your battery is always right before each shift after it has had some time to cool.
How do you test an electric forklift battery?
A hydrometer can be used to check the specific gravity of an industrial battery. Before testing, do a visual inspection to ensure the battery has enough visible electrolyte in each cell and check that it has been fully charged since it was last watered. Normal ranges for each cell should fall between 1.150 and 1.290.
How do you check a forklift battery?
Forklift batteries need to have the right amount of water to work at optimum capacity. Approximately every five charge cycles, be sure to check the forklift battery fluid levels by opening up the battery. Check two to three cells and ensure that there is enough fluid to cover the plastic battery element.
How do you care for a forklift battery?
Seven tips for proper battery maintenance
- Keep the battery clean, dry, and free from corrosion.
- Maintain the correct water level (about one half inch below the battery cap opening)
- Add water only after the charge cycle.
- Set up a weekly or bi-monthly watering schedule to ensure proper water levels.
How much do forklift batteries cost?
Forklift batteries cost between $2,000 and $6,000 depending on specs and size. When selecting a battery, be sure to answer the following questions: What is the vehicle voltage or number of cells in the battery?
How long does it take to charge forklift battery?
Typically, electric forklift batteries take eight hours to charge and need an additional eight hours to cool down before use.
Can you charge a forklift over the weekend?
If you charge a forklift battery once a day, that’s a little over four years of useful life (a little over five and a half years if your warehouse is inactive on weekends). … The best solution to prolong forklift battery life is to charge them only once they’re at somewhere between a 20% and 30% charge.
Can you jump start a forklift?
Only use a 12-volt negative ground battery to jump start your forklift. … If you aren’t sure of your battery’s voltage or if it has a different ground, don’t try to jump start it because you could hurt yourself or damage your forklift’s electrical system, which may not be covered under warranty.